H1: XWP2-100 Anti-Pollution Insulator — 100kN, 450mm Creepage, 120kV Lightning Impulse, Brown or Gray Glaze, IEC 60383

The XWP2-100 Anti-Pollution Insulator is a high-strength, high-performance cap-and-pin disc insulator engineered for medium‑voltage AC overhead transmission and distribution lines requiring both elevated mechanical capacity and superior pollution performance. Its ultra-long creepage distance of 450mm and 100kN mechanical rating make it the ideal choice for the most demanding contaminated environments.

 

Manufactured in compliance with IEC 60383 international standards, this anti-pollution insulator features a robust porcelain disc body with a standard cap-and-pin design. The unit is available in either brown (standard) or gray (optional) glaze, both offering identical mechanical and electrical performance.

 

With a combined mechanical and electrical (M&E) failing load of 100kN and an ultra-long creepage distance of 450mm, the XWP2-100 delivers dependable performance on 33–66 kV lines in the most severe contamination zones — providing a 30kN strength advantage over standard 70kN anti-pollution insulators while maintaining the same 450mm creepage distance.

 

The advanced anti-pollution shed design incorporates an optimised multi-rib profile that maximises creepage length while maintaining superior self‑cleaning properties. The larger 280mm diameter and 160mm spacing ensure excellent pollution performance and mechanical stability under extreme conditions.

 

Whether you are upgrading existing lines in severely contaminated areas or planning new transmission projects requiring both high mechanical strength and maximum pollution performance, the XWP2-100 Anti-Pollution Insulator offers a durable, high‑performance choice for your infrastructure, with the flexibility to select your preferred glaze color.

 

H2: XWP2-100 Anti-Pollution Insulator — Technical Specifications (Brown & Gray Glaze)

The XWP2-100 Anti-Pollution Insulator is rated with a combined mechanical and electrical (M&E) failing load of 100kN, making it suitable for tangent suspension, light‑tension, and strain applications on 33–66 kV overhead lines in severely contaminated areas where higher mechanical strength is required.

 

Its ultra-long creepage distance of 450mm — 150mm longer than standard 300mm designs — provides superior pollution flashover performance in the most severe industrial, coastal, desert, and heavy-contamination environments. The dry lightning impulse withstand voltage reaches 120kV (positive polarity), and the power frequency wet withstand voltage is 45kV — 3kV higher than 70kN anti-pollution models.

 

The nominal diameter is 280mm, with a spacing (height) of 160mm. The larger physical dimensions accommodate the ultra-long 450mm creepage distance while maintaining mechanical stability and self‑cleaning performance.

 

The coupling hardware is the standard 16 ball‑and‑socket type, ensuring full interchangeability with existing fittings per IEC dimensional requirements.

 

The glaze is available in both brown (standard) and gray (optional). All other technical parameters — mechanical, electrical, and dimensional — are identical between the two color options.

 

Every unit undergoes a routine proof test load of 50kN and an impact strength test of 7Nm to verify mechanical integrity prior to dispatch. Power frequency puncture voltage reaches 120kV, and radio interference voltage (RIV) is exceptionally low at just 50μV at 1000 kHz.

 

H2: XWP2-100 Anti-Pollution Insulator — Complete Technical Data (Brown vs. Gray Glaze)

The following table lists all technical parameters for both glaze color options. All values are identical except for the glaze color.

Parameter	XWP2-100 (Brown Glaze)	XWP2-100 (Gray Glaze)
Glaze Color	Brown	Gray
Type Designation	XWP2-100 (U100BELP)	XWP2-100 (U100BELP)
Figure / Profile	Anti-Pollution Type	Anti-Pollution Type
Diameter D (mm)	280	280
Spacing H (mm)	160	160
Creepage Distance (mm)	450	450
Coupling Size	16	16
Combined M&E Strength (kN)	100	100
Routine Proof Test Load (kN)	50	50
Impact Strength (Nm)	7	7
Power Frequency Dry Withstand Voltage (kV)	80	80
Power Frequency Wet Withstand Voltage (kV)	45	45
Dry Lightning Impulse Withstand Voltage (kV)	120	120
Power Frequency Puncture Voltage (kV)	120	120
Test Voltage RMS to Ground (kV)	10	10
Maximum RIV at 1000 kHz (μV)	50	50
Net Weight, Approximate (kg)	8.5	8.5
Applied Standard	IEC 60383	IEC 60383

 

Note: The advanced anti-pollution design of the XWP2-100 suspension insulator combines a 100kN mechanical rating with an ultra-long 450mm creepage distance — delivering both high mechanical strength and superior flashover performance in the most severe contamination environments.

 

The 45kV wet withstand voltage exceeds that of 70kN anti-pollution models, and the larger 280mm diameter and 160mm spacing provide excellent mechanical stability. Both brown and gray glazes offer the same outstanding performance.

 

H2: XWP2-100 Anti-Pollution Insulator — Material and Construction

Each XWP2-100 Anti-Pollution Insulator unit is produced from high‑grade porcelain, fired at over 1,300 °C using the wet process, achieving maximum density and near‑zero porosity.

 

The cap-and-pin design features a porcelain disc body with a standard metal cap and pin. The metal components are manufactured from malleable cast iron and hot‑dip galvanised steel, providing excellent corrosion resistance in diverse atmospheric conditions. The higher 100kN rating is achieved through enhanced mechanical design while maintaining the same compact dimensions as the 70kN XWP3-70.

 

The advanced anti-pollution shed profile is carefully engineered to maximise creepage distance (450mm) while maintaining superior self‑cleaning properties. The 280mm diameter and 160mm spacing provide additional surface area for improved pollution performance and enhanced mechanical stability.

 

The cement bonding between the porcelain body and metal parts uses high‑quality Portland cement, guaranteeing mechanical stability across extreme thermal cycling.

 

The hard, glossy glaze — available in brown or gray — further enhances self‑cleaning and maintains surface integrity over decades of service. Both glaze colors are applied using the same high‑quality process, ensuring identical durability, hardness, and electrical performance.

 

H2: XWP2-100 Anti-Pollution Insulator — Applications and Installation

The XWP2-100 Anti-Pollution Insulator is widely deployed on 33 kV to 66 kV AC overhead transmission and distribution lines, as well as substation entry towers, in areas where both high mechanical strength and severe contamination conditions exist.

 

The 100kN mechanical rating combined with the ultra-long 450mm creepage distance makes it particularly suitable for:

• Heavy industrial zones with long spans – Where airborne contaminants from factories, power plants, and chemical facilities create severe pollution conditions, and longer spans demand higher mechanical strength.
• Coastal and marine environments with high wind loads – Where heavy salt spray combines with high wind loads, requiring both maximum pollution performance and elevated mechanical capacity.
• Desert and arid regions with long spans – Where wind‑borne sand and dust create challenging contamination conditions, combined with long-span requirements.
• Strain and angle towers in contaminated areas – Where mechanical capacity requirements exceed standard 70kN suspension applications.
• Urban and suburban corridors with heavy traffic and longer spans – Where combined pollution challenges meet increased mechanical demands.

 

Its 100kN mechanical capacity makes it suitable for both suspension and light‑tension applications, with extra strength margin for long spans, angle towers, and moderate icing conditions. The ultra-long 450mm creepage provides reliable performance even under the most severe pollution conditions.

 

Typical application scenarios include:

• 33 kV lines – Single or double suspension strings in severely polluted industrial and coastal areas requiring higher mechanical strength.
• 66 kV lines – Suspension, light‑tension, and strain applications where both pollution performance and mechanical strength are critical.
• Substation entries – Reliable insulation for strain and dead‑end towers in the most contaminated environments.

 

The standard 16 ball‑and‑socket coupling ensures compatibility with existing clevis pins, yokes, and socket hardware. The anti-pollution disc design facilitates easy hot‑stick handling for live‑line maintenance, minimizing system downtime during replacements.

 

For higher voltage requirements, multiple units of the XWP2-100 Anti-Pollution Insulator can be assembled in strings. Explore our full range of suspension insulators and transmission hardware for more options.

 

H2: XWP2-100 Anti-Pollution Insulator — Quality and Performance Advantages

The XWP2-100 Anti-Pollution Insulator uniquely combines two critical performance attributes: high mechanical strength (100kN) and ultra-long pollution performance (450mm creepage) .

 

Key performance advantages include:

• 100kN mechanical rating – 30kN (43%) higher than standard 70kN anti-pollution insulators, providing extra strength margin for long spans, angle towers, and moderate icing conditions.
• 450mm ultra-long creepage distance – 150mm (+50%) longer than standard 300mm designs and identical to the longest 70kN anti-pollution models, ensuring maximum pollution flashover performance.
• 45kV wet withstand voltage – 3kV higher than 70kN anti-pollution models, providing enhanced wet performance.
• 280mm diameter and 160mm spacing – Larger dimensions than standard 70kN designs, providing increased surface area and mechanical stability.

 

At just 8.5kg, the XWP2-100 offers excellent performance for its creepage and strength class — a modest 1.8kg increase over the XWP3-70 (70kN, 450mm) for a substantial 30kN strength gain.

 

The solid porcelain body ensures excellent dielectric strength, with a power frequency puncture voltage of 120kV. Radio interference voltage (RIV) is exceptionally low at just 50μV at 1000 kHz, ensuring minimal electromagnetic interference with nearby communication systems.

 

With an expected service life exceeding 50 years under normal operating conditions, the XWP2-100 requires minimal routine maintenance. Every unit undergoes 100% routine testing before dispatch, including:

• Visual and dimensional inspections.
• Routine proof test load verification (50 kN).
• Impact strength testing (7 Nm).
• Power‑frequency wet and dry withstand voltage tests.
• Porosity and temperature‑cycle prototype testing per IEC 60383.

 

Each insulator is individually foam‑cushioned and securely packed in durable wooden crates or corrugated cartons. This prevents damage during transit. We offer flexible shipping arrangements (FOB, CIF, EXW) with lead times of 15–30 days, depending on order quantity.

 

For detailed product datasheets, CAD drawings, or competitive pricing on the XWP2-100 Anti-Pollution Insulator (brown or gray), please contact our sales team via the inquiry form below.

 

We also provide OEM services and complimentary technical consultation for string assembly design. For installation guidance, refer to our insulator string assembly guide.

 

H2: XWP2-100 Anti-Pollution Insulator — Why Choose Our Product?

Selecting the right suspension insulator for your transmission infrastructure is critical to long‑term grid reliability — especially in severely contaminated environments where both pollution performance and mechanical strength are essential. Our XWP2-100 Anti-Pollution Insulator is manufactured under stringent quality control protocols at every production stage.

 

From raw material sourcing (high‑grade porcelain clay) to final high‑voltage electrical testing, every step aligns with IEC 60383. We understand that many transmission projects face dual challenges: severe pollution flashover risk and high mechanical demands from long spans, angle towers, or moderate icing.

 

That is why the XWP2-100 Anti-Pollution Insulator is specifically engineered with a 100kN mechanical rating combined with an ultra-long 450mm creepage distance — the optimal combination of high strength and maximum pollution performance. Additionally, we offer both brown and gray glaze options to match regional preferences or project specifications.

 

With over a decade of experience in porcelain insulator production, we offer competitive factory pricing, prompt delivery, and dedicated after‑sales technical support.

 

Whether you require a small sample batch for project validation or a full container shipment, the XWP2-100 Anti-Pollution Insulator (brown or gray) is available with short lead times. Contact us today to discover how the XWP2-100 Anti-Pollution Insulator can strengthen your grid reliability in the most demanding contaminated environments.

 

Anti-Pollution Series Comparison — Key Models

Parameter	XWP2-70	XWP3-70	XWP2-100
M&E Strength	70 kN	70 kN	100 kN
Diameter D	255 mm	280 mm	280 mm
Spacing H	146 mm	160 mm	160 mm
Creepage Distance	400 mm	450 mm	450 mm
Wet Withstand Voltage	42 kV	42 kV	45 kV
Net Weight	5.9 kg	6.7 kg	8.5 kg
Relative Strength	Baseline	Identical	+30 kN (+43%)
Best Application	Heavy industrial	Severe industrial	Severe industrial + high mechanical load